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    SEC Form 6-K filed by BHP Group Limited

    7/18/25 6:05:13 AM ET
    $BHP
    Coal Mining
    Energy
    Get the next $BHP alert in real time by email
    6-K 1 d938594d6k.htm FORM 6-K Form 6-K
     
     

    UNITED STATES

    SECURITIES AND EXCHANGE COMMISSION

    Washington, D.C. 20549

     

     

    Form 6-K

     

     

    REPORT OF FOREIGN PRIVATE ISSUER

    PURSUANT TO RULE 13a-16 OR 15d-16

    UNDER THE SECURITIES EXCHANGE ACT OF 1934

    18 July 2025

     

     

    BHP GROUP LIMITED

    (ABN 49 004 028 077)

    (Exact name of Registrant as specified in its charter)

     

     

    VICTORIA, AUSTRALIA

    (Jurisdiction of incorporation or organisation)

    171 COLLINS STREET, MELBOURNE,

    VICTORIA 3000 AUSTRALIA

    (Address of principal executive offices)

     

     

    Indicate by check mark whether the registrant files or will file annual reports under cover of Form 20-F or Form 40-F: ☒ Form 20-F ☐ Form 40-F

    Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(1): ☐

    Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(7): ☐

    Indicate by check mark whether the registrant by furnishing the information contained in this Form is also thereby furnishing the information to the Commission pursuant to Rule 12g3-2(b) under the Securities Exchange Act of 1934: ☐ Yes ☒ No

    If “Yes” is marked, indicate below the file number assigned to the registrant in connection with Rule 12g3-2(b): n/a

     

     
     


     

    LOGO          18 July 2025

    Operational review for the year ended 30 June 2025

    Record copper and iron ore production drives strong 2025 performance

    “BHP delivered record iron ore and copper production, which demonstrates the strength and resilience of our business and underpins our ability to deliver growth and returns to shareholders amid global volatility and uncertainty.

    BHP’s WA iron ore operations set multiple records, including for full year production. South Flank exceeded name plate capacity production in its first full year of operation after being delivered on time and on budget in FY24. The efficiency of our infrastructure hubs continues to strengthen performance with rail, port and technology investments delivering tangible production outcomes. Our steelmaking coal business increased production by 5% with improved truck productivity offsetting heavy wet weather and geotechnical challenges at Broadmeadow.

    BHP produced more than 2 million tonnes of copper across the group - a record level of production in a commodity critical to urbanisation, digitisation and electrification. In Chile, Escondida achieved its highest production in 17 years, and Spence delivered record production. In Australia, Copper SA finished the year strongly with copper production records in June and for the final three months of the year.

    In Canada, Jansen Stage 1 continues to progress. Today, we are providing an update on the cost and schedule estimates for Stage 1. We estimate capital expenditure to be in the range of US$7.0 bn to US$7.4 bn (including contingencies), versus our original estimate of US$5.7 bn, and first production to revert to the original schedule of mid-CY27. Our Group capex guidance remains ~US$11 bn for each of FY26 and FY27.

    Commodity demand globally has remained resilient so far in 2025. That resilience largely reflects China’s ongoing ability to grow its overall export base despite a significant decline in exports to the USA, and its ability to deliver robust domestic demand despite the dislocation in the property sector. Copper and steel demand have benefited from a sharp acceleration in renewable energy investment, electricity grid build out, strong machinery exports and EV sales. While slower economic growth and a fragmenting trading system remain potential headwinds, stimulus efforts by China and the USA would help to mitigate the near-term impact. Going forward, China’s 15th 5-year plan is likely to provide more visibility on policies to sustain longer term growth and development.”

     

       Mike Henry,
       BHP Chief Executive Officer

    Summary

     

      
       

    Operational excellence

      

    Guidance

    Record iron ore and copper production

      

    Production achieved and unit costs on track

    BHP delivered record group copper production of >2.0 Mt, up 8%, driven by strong performances across all operated copper assets, including a 16% production increase at Escondida, record production at Spence and record quarterly (Q4) production from Copper SA.

     

      

    We exceeded the top end of our production guidance ranges at Escondida and NSWEC, while Spence, WAIO and BMA were all in the upper half of their production guidance ranges, and Copper SA achieved the mid-point of its revised production guidance (and was within its original guidance).

     

    We also delivered record iron ore production, with WAIO producing 290 Mt (100% basis), overcoming the impacts of Tropical Cyclone Zelia and Tropical Storm Sean in Q3. The ramp up of the second concentrator at Samarco ahead of schedule, also contributed to our record iron ore production.   

    We remain on track to achieve FY25 unit cost guidance at Escondida, Spence, Copper SA and WAIO, and revised guidance at BMA.

     

    After delivering 28% copper production growth between FY22 and FY25, guidance for FY26 is between 1.8 to 2.0 Mt.

     

       

    Portfolio

      

    Social value

    Jansen project update

      

    Agreements to reduce value chain emissions

    The Jansen Stage 1 (JS1) potash project is 68% complete. We estimate capex for JS1 to be in the range of US$7.0 bn – US$7.4 bn, and first production to revert to the original schedule of mid-CY27.

     

    We are also considering the extension of first production from Jansen Stage 2 (JS2) to FY31 as part of our regular review of capex sequencing under the Capital Allocation Framework and given potential for additional potash supply coming to market in the medium-term.

     

    Group capital expenditure for FY26 and FY27 will remain at ~US$11 bn.

      

    BHP has signed contracts with COSCO Shipping for the charter of two ammonia dual-fuelled Newcastlemax bulk carriers, capable of reducing GHG emissions by at least 50% and up to 95% on a per voyage basis when run on lower or low to zero GHG emissions ammonia.i

     

    Copper SA has partnered with Aurizon to deliver a major logistics solution that will significantly reduce emissions in South Australia.

     

    BHP and China Baowu celebrated successful commercial-scale DRI trials using BHP’s Pilbara iron ores to support potential pathway for steelmaking decarbonisation.

     

           
     Production    Quarter performance     Full year performance     Guidance  
       
         Q4 FY25      v Q3 FY25     v Q4 FY24     FY25      v FY24     FY25e      FY26e  
                   

    Copper (kt)

         516.2        1 %      2 %      2,016.7        8 %      1,845 – 2,045        1,800 – 2,000  
       

    Escondida (kt)

         327.3        (2 %)      6 %      1,304.9        16 %      1,180 – 1,300        1,150 – 1,250  
       

    Pampa Norte (kt)ii

         73.4        8 %      11 %      267.6        1 %      240 – 270ii        230 – 250ii  
       

    Copper South Australia (kt)

         92.1        16 %      3 %      315.9        (2 %)      300 – 325        310 – 340  
       

    Antamina (kt)

         21.2        (31 %)      (45 %)      118.9        (17 %)      115 – 135        120 – 140  
       

    Carajás (kt)

         2.2        18 %      8 %      9.4        15 %      -        -  
                   

    Iron ore (Mt)

         70.3        14 %      2 %      263.0        1 %      255 – 265.5        258 – 269  
       

    WAIO (Mt)

         68.3        14 %      0 %      256.6        1 %      250 – 260        251 – 262  
       

    WAIO (100% basis) (Mt)

         77.5        14 %      1 %      290.0        1 %      282 – 294        284 – 296  
       

    Samarco (Mt)

         2.0        22 %      91 %      6.4        34 %      5 – 5.5        7.0 – 7.5  
                   

    Steelmaking coal – BMA (Mt)iii

         5.1        31 %      5 %      18.0        (19 %)      16.5 – 19        18 – 20  
       

    BMA (100% basis) (Mt)iii

         10.3        31 %      5 %      36.0        (19 %)      33 – 38        36 – 40  
                   

    Energy coal – NSWEC (Mt)

         4.1        13 %      8 %      15.0        (2 %)      13 – 15        14 – 16  
       

    Nickel – Western Australia Nickel (kt)iv

         0.3        (87 %)      (99 %)      30.2        (63 %)      -        -  

    Note: Refer to page 7 for footnotes.


    BHP | Operational Review for the year ended 30 June 2025

     

    Summary of disclosures

    BHP expects its financial results for the second half of FY25 (H2 FY25) to reflect certain items summarised in the table below. The table does not provide a comprehensive list of all items impacting the period. The financial statements are the subject of ongoing work that will not be finalised until the release of the financial results on 19 August 2025. Accordingly, the information in the table below contains preliminary information that is subject to update and finalisation.

     

     Description    H2 FY25 impacti
    (US$M)
        Classificationii  

    Unit costs (at guidance FX)

                    

    Unit costs for FY25 are expected to be at the bottom end of the guidance range at Escondida, within the guidance range at Spence and the revised guidance range at BMA, and in the upper half of the guidance ranges at Copper SA and WAIO

         -       Operating costs  

    Note: Average realised exchange rates for FY25 of AUD/USD 0.65 (guidance rate AUD/USD 0.66) and USD/CLP 951 (guidance rate USD/CLP 842)

         -          

    Income statement

                    

    Negative EBITDA for WA Nickel

         250 – 300       i EBITDA  

    Increase in closure and rehabilitation provision for closed sites (predominantly in Group and Unallocated)

         ~100       h Operating costs  

    The Group’s adjusted effective tax rate for FY25 is expected to be towards the top end of the guidance range of 33 – 38%

         -       Taxation expense  

    Cash flow statement

                    

    Working capital movements

         600 – 700       h Operating cash  flow  

    Net cash tax paid

         3,800 – 3,900       i Operating cash flow  

    Dividends received from equity-accounted investments

         ~150       h Operating cash flow  

    Capital and exploration spend is expected to be broadly in line with full year guidance of ~US$10 bn

         ~4,600       i Investing cash flow  

    Proceeds received from the sale of BHP’s 50% interest in the Blackwater and Daunia minesiii

         ~250       h Investing cash  flow  

    Impact of BHP Brasil’s obligations relating to the Samarco dam failure

         ~1,100       i Investing cash flow  

    Payment for the completion of the Vicuña transaction

         ~2,000       i Investing cash flow  

    Dividends paid to non-controlling interests

         ~800       i Financing cash flow  

    Payment of the H1 FY25 dividend

         ~2,500       i Financing cash flow  

    Balance sheet

                    

    The Group’s net debt balance as at 30 June 2025 is expected to be ~US$13 bn

         -       Net debt  

    Exceptional items

                    

    Financial impact of the Samarco dam failure

         Refer footnote iv       Exceptional item  

     

    i

    Numbers are not tax effected, unless otherwise noted.

     

    ii

    There will be a corresponding balance sheet, cash flow and/or income statement impact as relevant, unless otherwise noted.

     

    iii

    For detail on future payments in relation to the divestment please refer to: BHP completes the divestment of Daunia and Blackwater.

     

    iv

    Financial impact is the subject of ongoing work and is not yet finalised. See iron ore section for further information on Samarco operations.

     

    LOGO   

     

    Further information in Appendix 1

     

    Detailed production and sales information for all operations in Appendix 2

     

    2


    BHP | Operational Review for the year ended 30 June 2025

     

    Segment and asset performance | FY25 v FY24

     

    Copper

     

      

    Production

     

    2,017 kt é8%

     

    FY24 1,865 kt

     

    FY26e 1,800 – 2,000 kt

     

    Average realised price

     

    US$4.25/lb é7%

     

    FY24 US$3.98/lb

      

    Total copper production increased for a third consecutive year, a 28% increase from FY22, to a record 2,017 kt. Copper production for FY26 is expected to be between 1,800 and 2,000 kt reflecting planned lower grade in Chile.

     

    Escondida 1,305 kt é16% (100% basis)

     

    Escondida achieved its highest production in 17 years, increasing 16% due to record concentrator throughput, improved recoveries, higher concentrator feed grade of 1.02% (FY24: 0.88%) and the Full SaL leaching project which achieved first production in Q4 FY25.

     

    Production for FY26 is expected to be between 1,150 and 1,250 kt. Concentrator feed grade for FY26 is expected to be approximately 0.85%.

     

    Pampa Norte 268 kt é1%

       Pampa Norte consists of Spence and Cerro Colorado.
       Spence production increased 5% to a record 268 kt due to improved stacked feed grade. Concentrator throughput, feed grade and recovery was broadly in line with the prior period.
      

    Production at Spence for FY26 is expected to be between 230 and 250 kt due to expected lower concentrator feed grades and increased volume of transitional ore processed.

     

    Cerro Colorado remains in temporary care and maintenance, having contributed 11 kt of copper production in FY24.

      

    Copper South Australia 316 kt ê2%

       Strong underlying performance continued in Q4, with record quarterly copper production achieved. Full year production declined marginally due to the significant two-week weather-related power outage in Q2.
       Copper South Australia performed strongly across all three operations following the outage, delivering an 18% uplift in copper production in H2. The smelter and refinery demonstrated continued operating stability and performance improvement, achieving record half-year copper production at Olympic Dam (under BHP ownership) and record full year concentrate smelted. Carrapateena achieved higher productivity from the sub-level cave, resulting in strong annual copper production and record gold production.
       Production for FY26 is expected to increase to between 310 and 340 kt, weighted to the second half.
      

    Other copper

       At Antamina, copper production decreased 17% to 119 kt reflecting lower concentrator throughput and a decline in feed grade. Zinc production was 5% higher at 109 kt, as a result of higher zinc feed grade.
       For FY26, at Antamina, copper production is expected to increase to between 120 and 140 kt and zinc production is expected to be between 90 and 110 kt.
       Carajás produced 9.4 kt of copper and 7.3 troy koz of gold.

     

    3


    BHP | Operational Review for the year ended 30 June 2025

     

    Iron ore

     

      

    Production

     

    263 Mt é1%

     

    FY24 260 Mt

     

    FY26e 258 – 269 Mt

     

    Average realised price

     

    US$82.13/wmt ê19%

     

    FY24 US$101.04/wmt

      

    Iron ore production increased to a record 263 Mt. Production for FY26 is expected to increase to between 258 and 269 Mt.

     

    WAIO 257 Mt é1% | 290 Mt (100% basis)

     

    WAIO delivered another full year production record of 257 Mt (290 Mt on a 100% basis) and record shipments. This strong performance reflects supply chain excellence with record productive movement, in addition to improved rail cycle times, and enhanced car dumper and ship loader performance unlocked by the Port Debottlenecking Project 1 (PDP1). South Flank exceeded nameplate capacity of 80 Mt (100% basis) in its first year following ramp up, contributing to record Ore for Rail (OFR) volumes from the Central Pilbara hub (South Flank and Mining Area C).

        

    The record production was delivered despite the impact of Tropical Cyclone Zelia and Tropical Storm Sean in Q3, and the planned increase in tie-in activity of the multi-year Rail Technology Programme (RTP1).

     

    Production for FY26 is expected to be between 251 and 262 Mt (284 and 296 Mt on a 100% basis), incorporating the planned rebuild of Car Dumper 3 in HY26 and the ongoing tie-in activities for RTP1.

     

    Samarco 6.4 Mt é34% | 12.8 Mt (100% basis)

     

    Production increased following the ramp up of the second concentrator. FY26 production is expected to increase to between 7.0 and 7.5 Mt with the second concentrator now online, somewhat offset by planned maintenance expected during the financial year.

     

    Since the October 2024 Agreement with the Public Authorities, Samarco has incurred R$10.3 bnv on performance obligations (‘Obligations to Perform’), including approximately R$5.5 bnv paid directly to people impacted by the 2015 Fundão dam failure. Another R$10.9 bnv has been paid to Public Authorities (‘Obligations to Pay’) in the same period.

     

    Coal

     

    Steelmaking coal

     

      

    Production

     

    18.0 Mt ê19%

     

    FY24 22.3 Mt

     

    FY26e 18 – 20 Mt

     

    Average realised price

     

    US$193.82/t ê27%

     

    FY24 US$266.06/t

      

    BMA 18 Mt ê19% | 36 Mt (100% basis)

     

    Production increased 5% (excluding the contribution of Blackwater and Daunia in FY24), and raw coal inventory levels increased 12%. The strong performance was underpinned by improved truck productivity and led to increased production across all open cut mines.

     

    Our focus on rebuilding raw coal inventory enabled us to stabilise operating performance across the asset and increase production despite the geotechnical challenges at Broadmeadow and a 36% year-on-year increase in rainfall.vi

     

    Production guidance for FY26 is expected to increase to between 18 and 20 Mt (36 and 40 Mt on a 100% basis), weighted to the second half. We expect the inventory rebuild to continue into CY27.

     

    4


    BHP | Operational Review for the year ended 30 June 2025

     

    Energy coal  
    Production  

    NSWEC15 Mt ê2%

    15.0 Mt ê2%

     

    FY24 15.4 Mt

     

    FY26e 14 – 16 Mt

     

    Average realised price

     

    US$107.80/t ê11%

     

    FY24 US$121.52/t

     

    NSWEC exceeded the top end of production guidance again in FY25. Production decreased slightly due to increased wet weather impacting truck productivity, as well as a higher proportion of washed coal and reduced truck availability in Q1. This was partially offset by a draw down of inventory.

     

    Production for FY26 is expected to be between 14 and 16 Mt.

     

    In April 2025, we received approval from the NSW government to extend mining to 30 June 2030. We also entered into an agreement with renewable energy and infrastructure company ACCIONA Energía to explore the development of a pumped hydro energy storage project, located in part of the Mt Arthur Coal operation.

    Group & Unallocated
    Nickel
    Production   Western Australia Nickel 30 kt ê63%

    30 kt ê63%

     

    FY24 82 kt

     

    Western Australia Nickel (WAN) transitioned into temporary suspension in HY25.

     

    As previously announced, BHP intends to review the decision to temporarily suspend WAN by February 2027. As part of this review, BHP is assessing the potential divestment of the WAN assets. Any decision to divest will be subject to an assessment against other options, including continuing temporary suspension, restart or closure.

      During the review process, BHP is committed to:
     

    •  support the workforce with a people first approach;

     

    •  ensure the ongoing safety and integrity of the mines and related infrastructure;

     

    •  work closely with Traditional Owners, governments and suppliers, and to invest in local communities via the A$20 m Community Fund established in 2024; and

     

    •  invest in exploration to extend the resource life of WAN and preserve optionality.

    Quarterly performance | Q4 FY25 v Q3 FY25

     

     

    Copper

     

         

     

    Iron ore

     

       

    516 kt é 1%

     

    Q3 FY25 513 kt

      Copper SA achieved record copper production in Q4. Spence production also increased driven by higher concentrator feed grade. Escondida cathode production increased as Full SaL ramped up, offset by lower concentrate feed grade.  

    70 Mt é 14%

     

    Q3 FY25 62 Mt

      Record quarterly production at WAIO underpinned by strong supply chain performance with record productive movement, following significant weather impacts in Q3. Samarco production continued to increase as the ramp up of the second concentrator was completed.

     

    Steelmaking coal

     

     

     

    Energy coal

     

    5.1 Mt é 31%

     

    Q3 FY25 3.9 Mt

      Higher production, including improved mining rates at Broadmeadow despite ongoing geotechnical challenges, and increased stripping and inventory build following significant weather in Q3.  

    4.1 Mt é 13%

     

    Q3 FY25 3.6 Mt

     

    Higher production due to improved wash plant performance, including record feed volumes and increased yield, as well as inventory draw down. This was partially offset by significant wet weather.

     

     

    Nickel

     

               

    0.3 kt ê87%

     

    Q3 FY25 2.3 kt

      Additional saleable production recovered from inventory during temporary suspension.        

     

    5


    BHP | Operational Review for the year ended 30 June 2025

     

    Major projects

     

     Commodity    Project and ownership   Capacity   

    Capital

    expenditure

    US$M

      

    First

    production

    target date

       Progress

     Potash

       Jansen Stage 1
    (Canada)
    100%
      Design, engineering and construction of an underground potash mine and surface infrastructure, with capacity to produce 4.15 Mtpa    Currently under review. Expected range is 7,000 – 7,400    Currently under review. Expected date may revert to original project timeline of mid-CY27    Approved in August 2021. Project is 68% complete1

     Potash

       Jansen Stage 2
    (Canada)
    100%
      Development of additional mining districts, completion of the second shaft hoist infrastructure, expansion of processing facilities and addition of rail cars to facilitate production of an incremental 4.36 Mtpa    Currently under review    Currently under review. Expected date may extend by two years to FY31    Approved in October 2023. Project is 11% complete

     

    1

    Jansen Stage 1 completion percentage has been re-baselined since our Q3 FY25 Operational Review. 

    We continue to make progress at Jansen with JS1 now 68% complete. We estimate capital expenditure for JS1 to increase from US$5.7 bn to be in the range of US$7.0 bn to US$7.4 bn (including contingencies) and first production to revert to the original schedule of mid-CY27. The estimated cost increase is driven by inflationary and real cost escalation pressures, design development and scope changes, and our current assessment of lower productivity outcomes over the construction period. We expect to update the market on JS1’s timing and optimised capital expenditure estimate in H2 FY26.

    Given potential for additional potash supply coming to market in the medium term, and as part of our regular review of the sequencing of capital projects under the Capital Allocation Framework, we are considering a two-year extension for the execution of JS2 from FY29 to FY31. We expect to update the market on JS2’s timing estimate during H1 FY26, and optimised capital expenditure estimate in H2 FY26.

    We have spent US$4.5 bn on JS1 and US$0.4 bn on JS2 since they commenced execution.

     

    6


    BHP | Operational Review for the year ended 30 June 2025

     

    Footnotes

     

    i

    The comparison is to a conventionally fuelled voyage. Vessels expected to be delivered from 2028. Lower GHG emissions: Capable of between 5% to 80% lower GHG emissions intensity (gCO2-e/joule) on a well-to-wake basis compared to conventional fossil fuels used in shipping. Low to zero GHG emissions: Capable of between 81% to 100% lower GHG emissions intensity (gCO2-e/joule) on a well-to-wake basis compared to conventional fossil fuels used in shipping. Well-to-wake means inclusive of the GHG emissions across the entire process of fuel production, delivery and use onboard vessels.

     

    ii

    FY24 includes 11 kt from Cerro Colorado, which entered temporary care and maintenance in December 2023. Excluding these volumes, FY25 production increased 5%. Production guidance is for Spence only. Refer to copper and the production and sales report for further information.

     

    iii

    FY24 production includes 5 Mt (10 Mt on a 100% basis) from the Blackwater and Daunia mines, which were divested on 2 April 2024. Excluding these volumes, FY25 production increased 5%. Refer to steelmaking coal and the production and sales report for further information.

     

    iv

    Western Australia Nickel ramped down and entered temporary suspension in December 2024. Refer to nickel and the production and sales report for further information.

     

    v

    Amounts shown are those incurred by Samarco on a 100% basis, which includes cash outflows as well as accruals relevant to the period from when the agreement was signed on 25 October 2024 to the end of the 2025 financial year on 30 June 2025. A portion of these payments were funded by cash generated from the Samarco operations. The cash impact of BHP Brasil’s obligations relating to the Samarco dam failure for H2 FY25 is outlined on page 2.

     

    vi

    821 mm of rainfall recorded at Moranbah Airport in FY25, 36% higher than FY24 (602 mm).

     

    7


    BHP | Operational Review for the year ended 30 June 2025

     

    Appendix 1

    Average realised prices

     

          Quarter performance     H2 performance     Full year performance  
       

     Average realised pricesi

         Q4 FY25        v Q3 FY25       v Q4 FY24       H2 FY25        v H1 FY25       v H2 FY24       FY25        v FY24  
       

     Copper (US$/lb)ii, iii, iv

         4.43        (3% )      (3% )      4.50        13%       5%       4.25        7%  
       

     Iron ore (US$/wmt, FOB)v

         79.93        (8% )      (12% )      83.15        3%       (16% )      82.13        (19% ) 
       

     Steelmaking coal (US$/t)vi, vii

         177.32        (4% )      (28% )      180.65        (12% )      (32% )      193.82        (27% ) 
       

     Energy coal (US$/t)viii

         85.70        (12% )      (31% )      91.28        (27% )      (24% )      107.80        (11% ) 

     

    i

    Based on provisional, unaudited estimates. Prices exclude sales from equity accounted investments, third party product and internal sales, and represent the weighted average of various sales terms (for example: FOB, CIF and CFR), unless otherwise noted. Includes the impact of provisional pricing and finalisation adjustments.

     

    ii

    The large majority of copper cathodes sales were linked to index price for quotation periods one month after month of shipment, and three to four months after month of shipment for copper concentrates sales with price differentials applied for location and treatment costs.

     

    iii

    At 30 June 2025, the Group had 434 kt of outstanding copper sales that were revalued at a weighted average price of US$4.52/lb. The final price of these sales will be determined in FY26. In addition, 430 kt of copper sales from FY24 were subject to a finalisation adjustment in the current period. The displayed prices include the impact of these provisional pricing and finalisation adjustments.

     

    iv

    Sales from Carrapateena and Prominent Hill acquired through the purchase of OZL are included since the Q4 FY24 period.

     

    v

    The large majority of iron ore shipments were linked to index pricing for the month of shipment, with price differentials predominantly a reflection of market fundamentals and product quality. Iron ore sales for FY25 and Q4 FY25 were based on an average moisture rate of 7.1% (FY24 6.7%; Q4 FY24 6.9%).

     

    vi

    The large majority of steelmaking coal and energy coal exports were linked to index pricing for the month of scheduled shipment or priced on the spot market at fixed or index-linked prices, with price differentials reflecting product quality.

     

    vii

    From FY25, steelmaking coal refers to hard coking coal which is generally those steelmaking coals with a Coke Strength after Reaction (CSR) of 35 and above. Comparative periods include impacts from weak coking coal, which refers generally to those steelmaking coals with a CSR below 35, which were sold by Blackwater and Daunia mines, divested on 2 April 2024.

     

    viii

    Export sales only. Includes energy coal sales from steelmaking coal mines.

    Unit cost guidance

     

    Unit cost      Current FY25 guidancei          

     Escondida (US$/lb)

           1.30 – 1.60        Bottom end  

     Spence (US$/lb)

           2.00 – 2.30        Unchanged  

     Copper SA (US$/lb)ii

           1.30 – 1.80        Upper half  

     WAIO (US$/t)

           18.00 – 19.50        Upper half  

     BMA (US$/t)

           128 – 133        Unchanged  

     

    i

    FY25 unit cost guidance is based on exchange rates of AUD/USD 0.66 and USD/CLP 842.

     

    ii

    Calculated using the following assumptions for by-products: gold US$2,000/oz, and uranium US$80/lb.

    Exploration

    Minerals exploration and evaluation expenditure was US$396 m for FY25 (FY24: US$457 m) of which US$346 m was expensed (FY24: US$399 m).

     

    8


    BHP | Operational Review for the year ended 30 June 2025

     

    Appendix 2

     

                Production                 Sales  
                Quarter ended           Year to date                 Quarter ended           Year to date  
                Jun     Sep     Dec     Mar     Jun           Jun     Jun     Var                 Jun     Sep     Dec     Mar     Jun           Jun     Jun     Var  
                2024     2024     2024     2025     2025           2025     2024     %                 2024     2024     2024     2025     2025           2025     2024     %  

    Group production and sales summary

     

                         

    By commodity

     

                         

    Metals production is payable metal unless otherwise noted.

     

                                                     

    Throughout this report figures in italics indicate that this figure has been adjusted since it was previously reported.

     

                                                                                                           

    Copper

      Payable metal in concentrate   kt     370.4       360.9       391.4       379.8       375.9         1,508.0       1,335.4       13 %          378.7       391.5       372.8       399.0       377.6         1,540.9       1,274.7       21 % 
      Escondida   kt     258.5       264.8       295.4       288.4       278.6         1,127.2       926.7       22 %          261.3       273.2       275.0       309.2       285.5         1,142.9       886.5       29 % 
      Pampa Norte   kt     39.4       35.7       36.6       36.1       42.2         150.6       150.3       0 %          49.3       44.0       36.5       36.5       37.3         154.3       142.4       8 % 
      Copper South Australia   kt     32.1       21.8       25.9       22.5       31.7         101.9       106.3       (4 )%          28.0       30.4       25.9       23.8       30.9         111.0       98.9       12 % 
      Antamina   kt     38.3       36.3       30.5       30.9       21.2         118.9       143.9       (17 )%          37.4       39.6       33.3       27.4       21.8         122.1       139.8       (13 )% 
      Carajás   kt     2.1       2.3       3.0       1.9       2.2         9.4       8.2       15 %          2.7       4.3       2.1       2.1       2.1         10.6       7.1       49 % 
      Cathode   kt     134.4       115.4       119.4       133.6       140.3         508.7       529.6       (4 )%          142.3       110.7       120.0       133.3       148.4         512.4       531.9       (4 )% 
      Escondida   kt     50.7       39.4       44.4       45.2       48.7         177.7       198.6       (11 )%          54.6       37.6       43.2       47.4       52.7               180.9       200.3       (10 )% 
      Pampa Norte   kt     26.5       24.4       29.6       31.8       31.2         117.0       115.3       1 %          26.5       24.1       30.0       30.7       34.1         118.9       116.3       2 % 
      Copper South Australia   kt     57.2       51.6       45.4       56.6       60.4         214.0       215.7       (1 )%          61.2       49.0       46.8       55.2       61.6         212.6       215.3       (1 )% 
        Total   kt     504.8       476.3       510.8       513.4       516.2         2,016.7       1,865.0       8 %          521.0       502.2       492.8       532.3       526.0         2,053.3       1,806.6       14 % 

    Lead

      Payable metal in concentrate   t     131       21       148       234       1,829         2,232       332       572 %          9       125       35       181       837         1,178       362       225 % 
        Antamina   t     131       21       148       234       1,829         2,232       332       572 %          9       125       35       181       837         1,178       362       225 % 

    Zinc

      Payable metal in concentrate   t     15,839       19,374       22,792       26,026       40,415         108,607       103,392       5 %          14,118       19,609       25,328       22,249       37,263         104,449       102,681       2 % 
        Antamina   t     15,839       19,374       22,792       26,026       40,415         108,607       103,392       5 %          14,118       19,609       25,328       22,249       37,263         104,449       102,681       2 % 

    Gold

      Payable metal in concentrate   troy oz     100,013       85,668       90,468       89,841       95,949         361,926       362,960       0 %          92,323       98,936       89,174       92,357       95,523         375,990       349,377       8 % 
      Escondida   troy oz     45,410       46,963       37,293       44,527       40,292         169,075       181,061       (7 )%          45,410       46,963       37,293       44,527       40,292         169,075       181,061       (7 )% 
      Pampa Norte   troy oz     4,676       4,043       2,635       3,341       2,961         12,980       13,280       (2 )%          4,676       4,043       2,635       3,341       2,961         12,980       13,280       (2 )% 
      Copper South Australia   troy oz     48,355       32,928       48,309       40,457       50,871         172,565       163,061       6 %          40,507       44,761       47,719       42,825       50,577         185,882       150,301       24 % 
      Carajás   troy oz     1,572       1,734       2,231       1,516       1,825         7,306       5,558       31 %          1,730       3,169       1,527       1,664       1,693         8,053       4,735       70 % 
      Refined gold   troy oz     49,139       37,385       47,478       57,006       46,789         188,658       207,123       (9 )%          52,687       40,326       43,479       57,982       49,241         191,028       203,782       (6 )% 
      Copper South Australia   troy oz     49,139       37,385       47,478       57,006       46,789         188,658       207,123       (9 )%          52,687       40,326       43,479       57,982       49,241         191,028       203,782       (6 )% 
        Total   troy oz     149,152       123,053       137,946       146,847       142,738         550,584       570,083       (3 )%          145,010       139,262       132,653       150,339       144,764         567,018       553,159       3 % 

    Silver

      Payable metal in concentrate   troy koz     3,317       3,150       3,277       3,418       3,911         13,756       11,593       19 %          3,137       3,126       3,084       3,198       3,526         12,934       11,033       17 % 
      Escondida   troy koz     1,549       1,546       1,619       1,787       1,906         6,858       5,446       26 %          1,549       1,546       1,619       1,787       1,906         6,858       5,446       26 % 
      Pampa Norte   troy koz     583       503       451       428       441         1,823       1,654       10 %          583       503       451       428       441         1,823       1,654       10 % 
      Copper South Australia   troy koz     312       223       253       186       251         913       1,134       (19 )%          311       295       218       173       226         912       1,122       (19 )% 
      Antamina   troy koz     873       878       954       1,017       1,313         4,162       3,359       24 %          694       782       796       810       953         3,341       2,811       19 % 
      Refined silver   troy koz     265       206       133       462       216         1,017       995       2 %          329       202       110       486       213         1,011       958       6 % 
      Copper South Australia   troy koz     265       206       133       462       216         1,017       995       2 %          329       202       110       486       213         1,011       958       6 % 
        Total   troy koz     3,582       3,356       3,410       3,880       4,127         14,773       12,588       17 %          3,466       3,328       3,194       3,684       3,739         13,945       11,991       16 % 

    Uranium

      Payable metal in concentrate   t     929       672       725       783       974         3,154       3,603       (12 )%          1,554       677       640       710       1,230         3,257       3,324       (2 )% 
        Copper South Australia   t     929       672       725       783       974         3,154       3,603       (12 )%          1,554       677       640       710       1,230         3,257       3,324       (2 )% 

    Molybdenum

      Payable metal in concentrate   t     699       1,084       751       801       337         2,973       2,616       14 %          678       862       872       839       714         3,287       2,387       38 % 
      Pampa Norte   t     117       182       136       187       189         694       794       (13 )%          134       181       138       223       190         732       818       (11 )% 
        Antamina   t     582       902       615       614       148         2,279       1,822       25 %          544       681       734       616       524         2,555       1,569       63 % 

    Iron ore

      Western Australia Iron Ore (WAIO)   kt     68,173       63,363       64,751       60,137       68,348         256,599       254,936       1 %          67,323       63,408       64,341       59,234       67,830         254,813       255,977       0 % 
      Samarco   kt     1,041       1,285       1,471       1,635       1,991         6,382       4,748       34 %          1,043       1,002       1,508       1,445       2,013         5,968       4,766       25 % 
        Total   kt     69,214       64,648       66,222       61,772       70,339         262,981       259,684       1 %          68,366       64,410       65,849       60,679       69,843         260,781       260,743       0 % 

    Steelmaking coal¹

      BHP Mitsubishi Alliance (BMA)   kt     4,922       4,515       4,430       3,919       5,146         18,010       22,275       (19 )%          4,904       4,273       4,726       3,791       5,030         17,820       22,294       (20 )% 

    Energy coal

      NSW Energy Coal (NSWEC)   kt     3,751       3,675       3,698       3,596       4,067         15,036       15,368       (2 )%          3,678       3,951       3,803       3,509       3,926         15,189       15,167       0 % 

    Nickel2

      Western Australia Nickel   kt     23.0       19.6       8.0       2.3       0.3         30.2       81.6       (63 )%          23.2       19.9       11.2       2.2       0.2         33.5       80.9       (59 )% 

    Cobalt2

      Western Australia Nickel   t     181       294       121       35       -         450       734       (39 )%          181       294       121       -       -         415       662       (37 )% 

    1 Production and sales included contribution from Blackwater and Daunia mines until their divestment on 2 April 2024. BMA includes thermal coal sales.

    2 WA Nickel ramped down and entered temporary suspension in December 2024.

     

    9


    BHP | Operational Review for the year ended 30 June 2025

     

               

     

    Production

     

               

     

    Sales

     

     
                Quarter ended         Year to date             Quarter ended         Year to date  
                Jun
    2024
        Sep
    2024
        Dec
    2024
        Mar
    2025
        Jun
    2025
            Jun
    2025
        Jun
    2024
        Var
    %
                Jun
    2024
        Sep
    2024
        Dec
    2024
        Mar
    2025
        Jun
    2025
            Jun
    2025
        Jun
    2024
        Var
    %
     

    Production and sales

                                             

    By asset

                                             

    Copper

                                             
     

    Metals production is payable metal unless otherwise noted.

                                                     

    Escondida, Chile¹

      BHP interest 57.5%

     

                                         
      Material mined   kt     102,752       100,416       116,083       117,038       122,386         455,923       389,254       17%                        
      Concentrator throughput   kt     34,377       32,488       35,293       32,889       36,490         137,160       134,114       2%                        
      Average copper grade - concentrator   %     0.99%       1.00%       1.06%       1.09%       0.95%         1.02%       0.88%       16%                        
      Production ex mill   kt     279.5       269.9       309.8       295.6       291.0         1,166.3       961.4       21%                                                                        
      Payable copper   kt     258.5       264.8       295.4       288.4       278.6         1,127.2       926.7       22%           261.3       273.2       275.0       309.2       285.5         1,142.9       886.5       29%  
      Copper cathode (EW)   kt     50.7       39.4       44.4       45.2       48.7         177.7       198.6       (11)%           54.6       37.6       43.2       47.4       52.7         180.9       200.3       (10)%  
      Oxide leach   kt     13.8       7.8       12.2       14.3       16.3         50.6       62.7       (19)%                        
      Sulphide leach   kt     36.9       31.6       32.2       30.9       32.4         127.1       135.9       (6)%                        
      Total copper   kt     309.2       304.2       339.8       333.6       327.3         1,304.9       1,125.3       16%           315.9       310.8       318.2       356.6       338.2         1,323.8       1,086.8       22%  
      Payable gold concentrate   troy oz     45,410       46,963       37,293       44,527       40,292         169,075       181,061       (7)%           45,410       46,963       37,293       44,527       40,292         169,075       181,061       (7)%  
        Payable silver concentrate   troy koz     1,549       1,546       1,619       1,787       1,906         6,858       5,446       26%           1,549       1,546       1,619       1,787       1,906         6,858       5,446       26%  

    1 Presented on a 100% basis. BHP interest in saleable production is 57.5%.

     

                                       

    Pampa Norte, Chile

      BHP interest 100%

     

                                         

    Copper

      Payable metal in concentrate   kt     39.4       35.7       36.6       36.1       42.2         150.6       150.3       0%           49.3       44.0       36.5       36.5       37.3         154.3       142.4       8%  
      Cathode   kt     26.5       24.4       29.6       31.8       31.2         117.0       115.3       1%           26.5       24.1       30.0       30.7       34.1         118.9       116.3       2%  
        Total copper   kt     65.9       60.1       66.2       67.9       73.4         267.6       265.6       1%           75.8       68.1       66.5       67.2       71.4         273.2       258.7       6%  

    Gold

          troy oz     4,676       4,043       2,635       3,341       2,961         12,980       13,280       (2)%           4,676       4,043       2,635       3,341       2,961         12,980       13,280       (2)%  

    Silver

          troy koz     583       503       451       428       441         1,823       1,654       10%           583       503       451       428       441         1,823       1,654       10%  

    Molybdenum

          t     117       182       136       187       189         694       794       (13)%           134       181       138       223       190         732       818       (11)%  
                                                                                                                             

    Cerro Colorado¹

                                               
      Material mined   kt     -       -       -       -       -         -       -       -                        
      Ore stacked   kt     -       -       -       -       -         -       154       (100)%                        
      Average copper grade - stacked   %     -       -       -       -       -         -       0.58%       (100)%                                                                        
      Copper cathode (EW)   kt     -       -       -       -       -         -       11.1       (100)%           -       -       -       -       -         -       12.5       (100)%  
                                                                                                                             

    Spence

                                               
      Material mined   kt     19,951       23,260       25,238       21,848       25,944         96,290       89,546       8%                        
      Ore stacked   kt     5,926       4,928       5,974       5,584       5,413         21,899       21,791       0%                        
      Average copper grade - stacked   %     0.54%       0.73%       0.81%       0.62%       0.67%         0.71%       0.57%       24%                        
      Concentrator throughput   kt     7,766       7,547       7,722       7,754       7,792         30,815       31,445       (2)%                        
      Average copper grade - concentrator   %     0.70%       0.64%       0.62%       0.63%       0.66%         0.64%       0.66%       (3)%                                                                        
      Payable copper   kt     39.4       35.7       36.6       36.1       42.2         150.6       150.3       0%           49.3       44.0       36.5       36.5       37.3         154.3       142.4       8%  
      Copper cathode (EW)   kt     26.5       24.4       29.6       31.8       31.2         117.0       104.2       12%           26.5       24.1       30.0       30.7       34.1         118.9       103.8       15%  
      Total copper   kt     65.9       60.1       66.2       67.9       73.4         267.6       254.5       5%           75.8       68.1       66.5       67.2       71.4         273.2       246.2       11%  
      Payable gold concentrate   troy oz     4,676       4,043       2,635       3,341       2,961         12,980       13,280       (2)%           4,676       4,043       2,635       3,341       2,961         12,980       13,280       (2)%  
      Payable silver concentrate   troy koz     583       503       451       428       441         1,823       1,654       10%           583       503       451       428       441         1,823       1,654       10%  
        Payable molybdenum   t     117       182       136       187       189         694       794       (13)%           134       181       138       223       190         732       818       (11)%  

    1 Cerro Colorado entered temporary care and maintenance in December 2023.

     

    10


    BHP | Operational Review for the year ended 30 June 2025

     

                 Production                 Sales  
                 Quarter ended           Year to date                 Quarter ended           Year to date  
                 Jun
    2024
        Sep
    2024
        Dec
    2024
        Mar
    2025
        Jun
    2025
              Jun
    2025
        Jun
    2024
        Var
    %
                    Jun
    2024
        Sep
    2024
        Dec
    2024
        Mar
    2025
        Jun
    2025
              Jun
    2025
        Jun
    2024
        Var
    %
     

    Copper (continued)

                                             

    Copper South Australia, Australia

      BHP interest 100%

     

                                         

    Copper

       Payable metal in concentrate   kt     34.7       27.9       28.0       24.8       33.2         113.9       118.9       (4)%           28.0       30.4       25.9       23.8       30.9         111.0       98.9       12%  
       Cathode   kt     57.2       51.6       45.4       56.6       60.4         214.0       215.7       (1)%           61.2       49.0       46.8       55.2       61.6         212.6       215.3       (1)%  
       Total copper   kt     91.9       79.5       73.4       81.4       93.6         327.9       334.6       (2)%           89.2       79.4       72.7       79.0       92.5         323.6       314.2       3%  
       Payable metal in concentrate transfer to Olympic Dam   kt     (2.6)       (6.1)       (2.1)       (2.3)       (1.5)         (12.0)       (12.6)       (5)%                        
         Net copper   kt     89.3       73.4       71.3       79.1       92.1         315.9       322.0       (2)%                                                                        

    Gold

       Payable metal in concentrate   troy oz     52,045       46,452       52,288       46,097       53,055         197,892       184,729       7%           40,507       44,761       47,719       42,825       50,577         185,882       150,301       24%  
       Refined gold   troy oz     49,139       37,385       47,478       57,006       46,789         188,658       207,123       (9)%           52,687       40,326       43,479       57,982       49,241         191,028       203,782       (6)%  
       Total gold   troy oz     101,184       83,837       99,766       103,103       99,844         386,550       391,852       (1)%           93,194       85,087       91,198       100,807       99,818         376,910       354,083       6%  
       Payable metal in concentrate transfer to Olympic Dam   troy oz     (3,690)       (13,524)       (3,979)       (5,640)       (2,184)         (25,327)       (21,668)       17%                        
         Net gold   troy oz     97,494       70,313       95,787       97,463       97,660         361,223       370,184       (2)%                                                                        

    Silver

       Payable metal in concentrate   troy koz     333       254       264       198       258         974       1,209       (19)%           311       295       218       173       226         912       1,122       (19)%  
       Refined silver   troy koz     265       206       133       462       216         1,017       995       2%           329       202       110       486       213         1,011       958       6%  
       Total silver   troy koz     598       460       397       660       474         1,991       2,204       (10)%           640       497       328       659       439         1,923       2,080       (8)%  
       Payable metal in concentrate transfer to Olympic Dam   troy koz     (21)       (31)       (11)       (12)       (7)         (61)       (75)       (19)%                        
         Net silver   troy koz     577       429       386       648       467         1,930       2,129       (9)%                                                                        

    Uranium

           t     929       672       725       783       974         3,154       3,603       (12)%           1,554       677       640       710       1,230         3,257       3,324       (2)%  
                                                

    Olympic Dam

                                                
       Material mined   kt     2,815       2,734       1,918       2,498       2,587         9,737       10,754       (9)%                        
       Ore milled   kt     2,912       2,617       2,407       2,462       2,859         10,345       10,653       (3)%                        
       Average copper grade   %     2.00%       1.99%       2.09%       1.99%       2.05%         2.03%       2.01%       1%                        
       Average uranium grade   kg/t     0.58       0.60       0.59       0.56       0.56         0.58       0.58       (1)%                                                                        
       Copper cathode (ER and EW)   kt     57.2       51.6       45.4       56.6       60.4         214.0       215.7       (1)%           61.2       49.0       46.8       55.2       61.6         212.6       215.3       (1)%  
       Refined gold   troy oz     49,139       37,385       47,478       57,006       46,789         188,658       207,123       (9)%           52,687       40,326       43,479       57,982       49,241         191,028       203,782       (6)%  
       Refined silver   troy koz     265       206       133       462       216         1,017       995       2%           329       202       110       486       213         1,011       958       6%  
       Payable uranium   t     929       672       725       783       974         3,154       3,603       (12)%           1,554       677       640       710       1,230         3,257       3,324       (2)%  
                                                

    Prominent Hill

                                                
       Material mined   kt     1,175       927       1,111       1,119       1,210         4,367       4,504       (3)%                        
       Ore milled   kt     1,815       1,559       1,761       1,364       1,998         6,682       6,740       (1)%                        
       Average copper grade   %     0.94%       0.73%       0.72%       0.82%       0.92%         0.80%       0.87%       (8)%                        
       Concentrate produced   kt     28.4       19.6       21.5       19.2       33.0         93.3       98.1       (5)%                                                                        
       Payable copper   kt     14.6       9.5       10.9       9.7       16.2         46.3       50.5       (8)%           7.3       10.9       8.0       9.5       12.8         41.2       32.8       26%  
       Payable gold concentrate   troy oz     25,357       20,976       25,445       24,309       28,593         99,323       94,186       5%           12,955       18,719       19,658       22,614       25,222         86,213       63,168       36%  
       Payable silver concentrate   troy koz     90       63       70       63       98         294       280       5%           48       73       48       51       69         241       198       22%  
                                                

    Carrapateena

                                                
       Material mined   kt     1,486       1,470       1,476       1,202       1,583         5,731       5,229       10%                        
       Ore milled   kt     1,450       1,446       1,429       1,306       1,557         5,738       5,213       10%                        
       Average copper grade   %     1.57%       1.45%       1.37%       1.31%       1.24%         1.34%       1.48%       (9)%                        
       Concentrate produced   kt     62.0       59.2       57.6       50.6       58.7         226.1       194.7       16%                                                                        
       Payable copper   kt     20.1       18.4       17.1       15.1       17.0         67.6       68.4       (1)%           20.7       19.5       17.9       14.3       18.1         69.8       66.1       6%  
       Payable gold concentrate   troy oz     26,688       25,476       26,843       21,788       24,462         98,569       90,543       9%           27,552       26,042       28,061       20,211       25,355         99,669       87,133       14%  
         Payable silver concentrate   troy koz     243       191       194       135       160         680       929       (27)%           263       222       170       122       157         671       924       (27)%  

     

    11


    BHP | Operational Review for the year ended 30 June 2025

     

                 Production              Sales  
                 Quarter ended          Year to date              Quarter ended          Year to date  
                 Jun
    2024
         Sep
    2024
         Dec
    2024
         Mar
    2025
         Jun
    2025
             Jun
    2025
         Jun
    2024
         Var
    %
                 Jun
    2024
         Sep
    2024
         Dec
    2024
         Mar
    2025
         Jun
    2025
             Jun
    2025
         Jun
    2024
         Var
    %
     

    Copper (continued)

                                                             
     

    Antamina, Peru

     

    BHP interest 33.75%

     

          
     

    Material mined

     

    kt

         62,481        64,094        57,497        51,529        39,369          212,489        243,563        (13)%                                
      Concentrator throughput  

    kt

         14,534        13,096        13,323        13,140        10,154          49,713        57,916        (14)%                                
      Average head grade - copper  

    %

         0.91%        0.91%        0.77%        0.81%        0.76%          0.82%        0.87%        (6)%                                
      Average head grade - zinc  

    %

         0.68%        0.67%        0.84%        0.85%        1.70%          0.97%        0.89%        9%                                                                                
      Payable copper  

    kt

         38.3        36.3        30.5        30.9        21.2          118.9        143.9        (17)%            37.4        39.6        33.3        27.4        21.8          122.1        139.8        (13)%  
      Payable zinc  

    t

         15,839        19,374        22,792        26,026        40,415          108,607        103,392        5%            14,118        19,609        25,328        22,249        37,263          104,449        102,681        2%  
      Payable silver  

    troy koz

         873        878        954        1,017        1,313          4,162        3,359        24%            694        782        796        810        953          3,341        2,811        19%  
      Payable lead  

    t

         131        21        148        234        1,829          2,232        332        572%            9        125        35        181        837          1,178        362        225%  
        Payable molybdenum  

    t

         582        902        615        614        148          2,279        1,822        25%            544        681        734        616        524          2,555        1,569        63%  
                                                               
     

    Carajás, Brazil

     

    BHP interest 100%

     

          
      Material mined  

    kt

         134        180        152        140        148          620        486        28%                                
      Ore milled  

    kt

         135        161        170        128        176          636        488        30%                                
      Average copper grade  

    %

         1.68%        1.61%        1.92%        1.64%        1.40%          1.64%        1.85%        (11)%                                
      Production ex mill  

    kt

         8.8        9.9        12.6        7.9        9.5          39.9        34.5        16%                                
      Average gold grade  

    g/t

         0.48        0.46        0.54        0.50        0.43          0.48        0.48        0%                                                                                
      Payable copper  

    kt

         2.1        2.3        3.0        1.9        2.2          9.4        8.2        15%            2.7        4.3        2.1        2.1        2.1          10.6        7.1       

    49%

     
        Payable gold concentrate  

    troy oz

         1,572        1,734        2,231        1,516        1,825          7,306        5,558        31%            1,730        3,169        1,527        1,664        1,693          8,053        4,735        70%  
                                 
                                 
                                 

    Iron ore

                                                             

    Iron ore production and sales are reported on a wet tonnes basis.

     

                                 
     

    WAIO, Australia

     

    BHP interest 85%

     

          
      Newman Joint Venture  

    kt

         14,368        13,358        13,796        11,991        15,073          54,218        58,102        (7)%                                
      Area C Joint Venture  

    kt

         29,070        28,839        29,578        27,869        32,824          119,110        105,868        13%                                
      Yandi Joint Venture  

    kt

         5,293        4,440        3,777        3,819        3,854          15,890        17,855        (11)%                                
      Jimblebar¹  

    kt

         19,442        16,726        17,600        16,458        16,597          67,381        73,111        (8)%                                
      Total  

    kt

         68,173        63,363        64,751        60,137        68,348          256,599        254,936        1%                                
      Total (100%)  

    kt

         76,773        71,593        73,071        67,844        77,480          289,988        287,022        1%                                                                                
      Lump  

    kt

                                       20,260        19,377        20,319        18,822        21,285          79,803        79,580        0%  
      Fines  

    kt

                                       47,063        44,031        44,022        40,412        46,545          175,010        176,397        (1)%  
      Total  

    kt

                                       67,323        63,408        64,341        59,234        67,830          254,813        255,977        0%  
        Total (100%)  

    kt

                                                                                       75,898        71,543        72,594        66,765        76,723          287,625        287,761        0%  

    1 Presented on a 100% basis. BHP interest in saleable production is 85%.

     

                                 
                                            
     

    Samarco, Brazil

     

    BHP interest 50%

     

          
        Total  

    kt

         1,041        1,285        1,471        1,635        1,991          6,382        4,748        34%            1,043        1,002        1,508        1,445        2,013          5,968        4,766        25%  

     

    12


    BHP | Operational Review for the year ended 30 June 2025

     

                 Production              Sales  
                 Quarter ended          Year to date              Quarter ended          Year to date  
                 Jun
    2024
         Sep
    2024
         Dec
    2024
         Mar
    2025
         Jun
    2025
             Jun
    2025
         Jun
    2024
         Var
    %
                 Jun
    2024
         Sep
    2024
         Dec
    2024
         Mar
    2025
         Jun
    2025
             Jun
    2025
         Jun
    2024
         Var
    %
     

    Coal

                                                               
     

    Coal production is reported on the basis of saleable product.

     

     

                                 

    BMA, Australia

      BHP interest 50%

     

                
     
      Blackwater¹   kt      25        -        -        -        -          -        3,572        (100)%                                
     
      Goonyella   kt      2,047        1,359        1,439        1,228        1,811          5,837        6,434        (9)%                                
     
      Peak Downs   kt      1,238        1,249        1,073        1,098        1,154          4,574        4,217        8%                                
     
      Saraji   kt      817        940        1,171        883        1,079          4,073        3,287        24%                                
     
      Daunia¹   kt      13        -        -        -        -          -        1,513        (100)%                                
     
      Caval Ridge   kt      782        967        747        710        1,102          3,526        3,252        8%                                
     
      Total2   kt      4,922        4,515        4,430        3,919        5,146          18,010        22,275        (19)%                                
     
      Total (100%)2   kt      9,844        9,030        8,860        7,838        10,292          36,020        44,550        (19)%                                                                                
     
      Coking coal   kt                                    4,862        4,273        4,695        3,708        4,831          17,507        19,525        (10)%  
     
      Weak coking coal   kt                                    42        -        -        -        -          -        2,250        (100)%  
     
      Thermal coal   kt                                    -        -        31        83        199          313        519        (40)%  
     
      Total1   kt                                    4,904        4,273        4,726        3,791        5,030          17,820        22,294        (20)%  
     
        Total (100%)1   kt                                                                                      9,808        8,546        9,452        7,582        10,060          35,640        44,588        (20)%  
     

    1 Production and sales included contribution from Blackwater and Daunia mines until their divestment on 2 April 2024.

    2 Production figures include some thermal coal.

     

     

     

                                 
     

    NSWEC, Australia

      BHP interest 100%

     

                
     
      Export   kt                                    3,254        3,416        3,471        3,128        3,554          13,569        13,841        (2)%  
     
      Domestic   kt                                    424        535        332        381        372          1,620        1,326        22 % 
     
        Total   kt      3,751        3,675        3,698        3,596        4,067            15,036        15,368        (2)%            3,678        3,951        3,803        3,509        3,926          15,189        15,167        0%  
     
                               
     

     

    Other

                                                               
     

    Nickel production is reported on the basis of saleable product.

     

                                 
     

    Western Australia Nickel, Australia¹

      BHP interest 100%

     

                
     

    Mt Keith

      Nickel concentrate   kt      42.6        35.9        5.4        -        -          41.3        161.5        (74)%                                
     
        Average nickel grade   %      17.8        17.1        16.7        -        -          17.0        16.7        2%                                
     

    Leinster

      Nickel concentrate   kt      76.6        72.4        -        -        -          72.4        266.3        (73)%                                
     
        Average nickel grade   %      9.0        8.8        -        -        -          8.8        8.3        6%                                                                                
     
      Refined nickel²   kt      14.7        12.1        0.1        -        -          12.2        49.9        (76)%            14.8        13.5        0.8        -        -          14.3        49.6        (71)%  
     
      Nickel sulphate³   kt      1.6        0.3        -        -        -          0.3        4.2        (93)%            1.5        0.6        0.3        0.1        0.1          1.1        3.8        (71)%  
     
      Intermediates and nickel by-products4   kt      6.7        7.2        7.9        2.3        0.3          17.7        27.5        (36)%            6.9        5.8        10.1        2.1        0.1          18.1        27.5        (34)%  
     
      Total nickel   kt      23.0        19.6        8.0        2.3        0.3          30.2        81.6        (63)%            23.2        19.9        11.2        2.2        0.2          33.5        80.9        (59)%  
     
        Cobalt by-products   t      181        294        121        35        -          450        734        (39)%            181        294        121        -        -          415        662        (37)%  

     

    1

    WA Nickel ramped down and entered temporary suspension in December 2024. 

     

    2

    High quality refined nickel metal, including briquettes and powder. 

     

    3

    Nickel sulphate crystals produced from nickel powder. 

     

    4

    Nickel contained in matte and by-product streams. 

     

    13


    BHP | Operational Review for the year ended 30 June 2025

     

    Variance analysis relates to the relative performance of BHP and/or its operations during the 12 months ended June 2025 compared with the 12 months ended June 2024, unless otherwise noted. Production volumes, sales volumes and capital and exploration expenditure from subsidiaries are reported on a 100% basis; production and sales volumes from equity accounted investments and other operations are reported on a proportionate consolidation basis. Numbers presented may not add up precisely to the totals provided due to rounding. Medium term refers to a five-year horizon, unless otherwise noted.

    The following abbreviations may have been used throughout this release: billion tonnes (Bt); cost and freight (CFR); cost, insurance and freight (CIF), carbon dioxide equivalent (CO2-e), Direct Reduced Iron (DRI), dry metric tonne unit (dmtu); free on board (FOB); giga litres (GL); greenhouse gas (GHG); grams per cubic centimeter (g/cm3), grams per tonne (g/t); high-potential injury (HPI); kilograms per tonne (kg/t); kilometre (km); million ounces per annum (Mozpa); metres (m), million pounds (Mlb); million tonnes (Mt); million tonnes per annum (Mtpa); percentage point (ppt); ounces (oz); OZ Minerals Limited (OZL); part per million (ppm), pounds (lb); thousand ounces (koz); thousand ounces per annum (kozpa); thousand tonnes (kt); thousand tonnes per annum (ktpa); thousand tonnes per day (ktpd); tonnes (t); total recordable injury frequency (TRIF); wet metric tonnes (wmt); and year to date (YTD).

    In this release, the terms ‘BHP’, the ‘Group’, ‘BHP Group’, ‘we’, ‘us’, ‘our’ and ‘ourselves’ are used to refer to BHP Group Limited and, except where the context otherwise requires, our subsidiaries. Refer to Note 30 - Subsidiaries of the Financial Statements in BHP’s 2024 Annual Report for a list of our significant subsidiaries. Those terms do not include non-operated assets. Notwithstanding that this release may include production, financial and other information from non-operated assets, non-operated assets are not included in the BHP Group and, as a result, statements regarding our operations, assets and values apply only to our operated assets unless stated otherwise. Our non-operated assets include Antamina, Resolution, Samarco and Vicuña. BHP Group cautions against undue reliance on any forward-looking statement or guidance in this release. These forward-looking statements are based on information available as at the date of this release and are not guarantees or predictions of future performance and involve known and unknown risks, uncertainties and other factors, many of which are beyond our control and which may cause actual results to differ materially from those expressed in the statements contained in this release.

    Further information on BHP can be found at bhp.com

    Authorised for lodgement by:

    Stefanie Wilkinson

    Group Company Secretary

     

    Media Relations    Investor Relations
    Email: [email protected]    Email: [email protected]
    Australia and Asia    Australia and Asia
    Gabrielle Notley    John-Paul Santamaria
    Mobile: +61 411 071 715    Mobile: +61 499 006 018
    Europe, Middle East and Africa    Europe, Middle East and Africa
    Amanda Saunders    James Bell
    Mobile: +44 7887 468 926    Mobile: +44 7961 636 432
    North America    Americas
    Megan Hjulfors    Monica Nettleton
    Mobile: +1 403 605 2314    Mobile: +1 416 518 6293
    Latin America   
    Renata Fernandez   
    Mobile: +56 9 8229 5357   
    BHP Group Limited ABN 49 004 028 077   
    LEI WZE1WSENV6JSZFK0JC28   
    Registered in Australia   
    Registered Office: Level 18, 171 Collins Street   
    Melbourne Victoria 3000 Australia   
    Tel +61 1300 55 4757 Fax +61 3 9609 3015   
    BHP Group is headquartered in Australia   
    Follow us on social media   

     

    LOGO

     

    14


    SIGNATURES

    Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

     

          BHP Group Limited
    Date: July, 18 2025     By:  

    /s/ Stefanie Wilkinson

        Name:   Stefanie Wilkinson
        Title:   Group General Counsel and Group Company Secretary
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